Thermally Broken Residential Aluminum Doors | Sunny Lux
Top Performance for Luxury Homes, Custom Penthouses & Costal Retreats

Bid PRL Glass & Aluminum’s thermally broken residential aluminum doors! Designed for luxury homes, custom penthouses and costal retreats, our Sunny Lux doors deliver exceptional performance with true thermal breaks and optional impact or hurricane resistant glass. And arriving in just 2 weeks, these thermally broken residential aluminum doors won’t slow down your project. Our high-performance front doors feature a slim, fully mitered sash that keeps sightlines crisp, easy one-handed operation, and adjustable door jambs to streamline installation. Generated in standard and custom applications, you can order thermally broken residential and commercial intrusion resistant aluminum doors with color-matched hardware and many threshold selections.

By opting for thermally broken doors, companies can achieve higher energy efficiency ratings. The insulation barrier effectively keeps indoor temperatures regulated, which has a direct impact on how much energy is consumed. With less energy required for heating and cooling, you can enjoy lower utility bills and a smaller carbon footprint, making them a smart choice for the environmentally conscious.

Thermally Broken Residential Doors from PRL Glass and Aluminum

Thermally Broken Residential Aluminum Doors. Maximize Daylight & Curb Appeal!

Built in-house, our thermally broken residential doors sport a slim, 2 1/8″ vertical stile for a refined look that maximizes daylight and curb appeal. Sold as single or double doors in sizes up to 48″ W x 120″ H, you can quote these thermal break front doors with inswing or outswing configurations. Our thermally broken residential aluminum doors have a maximum weight of 250 lbs. and each door measures 2 7/8″ thick. So, you’ll not only get slim lines for your high-performance entry doors, but you’ll also get large sizes and any door swing when you shop with us.

You can request several finishes and glass types for your high-performance entry door contracts. For finishes, we offer an assortment of anodized options, powder coats and Kynar paints as well as custom cladded finishes. Glazing can be fabricated as 1/8″ IG units in numerous colors or upgraded to optional impact resistant glass for greater protection levels. Regardless of which you choose, you’ll achieve the exact balance of style, security and efficiency for your thermal break front doors.

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Sunny Lux Aluminum Doors: Certifications & Performance

Successfully tested in North America to meet AAMA and ASTM standards. These third-party certifications prove our Sunny Lux doors meet rigorous, industry-recognized performance benchmarks. They include air and water infiltration, structural integrity and thermal performance to help our thermally broken residential aluminum doors align with code and spec requirements. ASTM testing (e.g., impact, pressure cycling, and component performance) confirms the system can withstand real-world stresses and maintain long-term reliability.

2025 Sunny Lux Brochure

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Thermal Break Aluminum Doors from PRL Glass and Aluminum

Residential Entry Doors: Certifications & Performance

Residential Entry Doors: Certifications and Performance

Thermally Broken Residential Aluminum Doors: Features, Specs, Sills & Glass Types

High Performance Front Door Specs:

  • Available Door Types: Single & double
  • Configurations: Inswing & outswing
  • Adjustable Jambs: Up to ¼” per side
  • Locking System: 4-point
  • Narrow Vertical Stiles: 2 1/8″
  • Max Door Size: 48″ W x 120″ H
  • Max Door Weight: 250 lbs.
  • Door Thickness: 2 7/8″

 

Thermal Break Aluminum Door Glass Types:

  • 1/8″ insulated glass unit with assorted color choices
  • Optional impact resistant glass for a higher level of security

 

Sunny Lux Door Test Procedures & Results:

  • AAMA 1503-09 Thermal Performance: 0.40 BTU/h·ft²·°F
  • ASTM E 283-04 (2012) Air Leakage Resistance: 0.26 cfm/ft²
  • ASTM E 547-00 (2009) Water Penetration: 150 Pa (3.13psf)- Pass
  • ASTM E 330-14 Uniform Load Structural Test: 30.08 psf (Positive & Negative)

 

Sunny Lux Door Features:

  • Leadtime: 2 Weeks
  • For high-end residential entryways
  • Superior performance & thermally broken
  • Custom front entrance door applications
  • Simple one-handed operation & installer-friendly!
  • Color matched hardware
  • Slim, fully mitered sash
  • Many threshold selections

 

Residential Entry Door Finishes:

  • Anodized, powder coats, Kynar paints & cladded
  • Call to confirm. Finishes may change

 

Thermally Broken Glass Door Sill Options:

  • Low sill without ramp
  • Low sill with double ramp
  • High sill without ramp
  • High sill with single ramp

 

Sunny Lux Door with Smart Lock

Order Thermally Broken Residential Aluminum Doors for Top Performance!

Deal direct with PRL and get the best for your residential front entry door projects!

PRL Storefront Catalog. Shop Our Vast Collection of Products!

Don’t miss out! Download our Glass and Aluminum Storefront Catalog. Whether you’re looking for access doors, center or offset glazing systems, glass types, hardware or handles, our catalog makes shopping a breeze.